Multi-Flexing: Product Description
The word ?Flex? comes from ?Multi-Flexing?, Heshan Brand
Multi-Flexing conveyor is an automatic conveying system which is
composed by Aluminum Alloy or SUS shaped beam, Elbow, Driven Unit
and POM plastic chain plate. These multi flexing conveyor systems
use plastic link in many configurations such as X45, X65, X85, X105
and X180 etc. The design of the link achieved the consequent of
multi-layer, multi-angles and multi-curves, the width of conveyor
can be minimize to 150mm in radius to save space, it use
photoelectric sensor or mechanical stopper flexibly converge or
diverting materials. The multi flexing conveyor system is suitable
for a wide range of automated conveying operations, such as food,
electronic, mechanical spares, daily commodities and pharmaceutical
etc.
Multi-Flexing: Characters
1.?It works in different way to convey materials, such as
clamping, hanging, holding and pushing etc base on the
characteristic of materials
2.?It gives a0~90?incline &decline conveying,0~180?
reversing conveying, horizontal conveying, arranging conveying,
lifting conveying, converge or diverting conveying base on the
different requirements of product technology;
3.?It provides unlimited storage and cooling space with
limited site space;
4.?It is easy to convey Tin can ,glass drinks bottle or
instant noodle carton for different packing.
Multi-Flexing: Selecting the Right Chain Material
The base link parts of the chain have the same shape and the
same technical properties. Five different
materials are used. The standard material is
acetalresin(POM). Two different types of acetalresin are used:
POM A: Acetalresin with silicone additive
POM B: Acetalresin ,silicone free
Strength values at 20?C
Roller Conveyor
Roller conveyor operates via motor gearbox to activate
sprocket steady conveys materials. It composed by roller, frame,
support leg and drive units.
Working Principle and Structure
Roller conveyor (or called spiral pipe conveyor) is a new
type of conveying equipment, used for conveying the material by
horizontal. Its working principle is in the cylinder roller body is
welded with continuous spiral blades, after the material is lifted
by the effecting from the rotation of rollers and friction force
between material and rollers, and under the action of material?s
gravity, the material is scroll down along the screw blade surface
and doing the axial movement. When the material is entering from
the inlet, means the material import to the main body by the screw
in the inlet, with the roller?s rotation, then to be conveyed to
the outlet.
Roller conveyor is composing of the roller, gyro wheel,
riding wheel, inlet &outlet, gear reducer motor. Not only for
the ends of roller have inlet &outlet, can be set up couple
inlet or outlet in the central roller also, there are sealing
device for each inlet or outlet, to prevent the material leakage.
In order to prevent the dust will overflow caused by the pressure
when to add the material, can be set up the inlet seal or vacuuming
in the inlet according to requirement.
Central inlet device is composing of Up and down fixed shell
and curved blade feed plate which is installed on the roller and
rotating along with the roller. Since the material comes from the
shell side inlet, imported the material to the roller by rotating
feed plate and conveying the material. The end of the central inlet
is equipped with the valve, input quantity to be controlled. Due to
the guide vane of the inlet is made to arc-shaped, so when the
inlet valve of the central inlet is closed and stop to feed, the
material cannot be overflow from the inlet, what is conveying in
the roller, thus the central inlet only can be the inlet and cannot
be the outlet.
Central outlet device, not only including the fixed shell,
and there are two relative arc-shaped door on the roller, which
rotating along with roller. There is a rotating shaft leads from
the door, it?s for operation on the outside of the shell. And there
is a fixed positioning device, can be selected outlet for
discharging optionally.
Characteristics
Conveying length of roller conveyor (means the center
distance between inlet and outlet of both ends.) Usually, it?s in
3-40m, each 0.5m cab be selected optionally, the complete machine
is comprised of piecewise rollers. Gyro wheel was set up between
rollers and connecting flange, bottom of gyro wheel there is the
riding wheel for bearing the rotation, and to be the drive by gear
reducer motor on the end (end of inlet or outlet)
The riding wheel is composed of base, frame, wheel shaft, the
wheel and rolling bearing. After heat treatment, the surface
hardness of wheel excircle is high and improves the wear
resistance. There is oil groove under the frame, it?s for
lubricating the wheel, when is conveying the materials in high
temperature, the rolling bearing should be adopted the high
temperature lubricating grease, such as molybdenum disulphide
grease. On both ends of the base, there installed the adjusting
bolt, as moving the wheel for adjust the up and down or left and
right deviation of the roller. When the conveying material with
high temperature or roller is long, it?s must be used the wheel
with an extended pressure surface, so that can be meet the request
of bigger telescopic scope.
Range of Application
The roller conveyor has the following characteristics:
1)Compact structure, easy operation.?
2)Good leakproofness due to the conveying is closed, thus can
avoid dust pollution, to improve the working condition.?
3)Can be conveying material in high temperature, because
there is no bearing with oil lubrication and characteristics of
roller is can be Axial expansing.?
4)During the roller is running process, due to its rotating
is on the wheel which is installed rolling bearing, in the meantime
the material is move forward with drop condition by its own weight,
and the spirochete in the roller is continuous blade, no hinder of
intermediate bearing, thus resistance is small during conveying
process. Power consumption is about 50% less than other type of
conveyor, it?s a good energy saving transportation equipment.?
5)Due to the material is rolling along with the material
surface during conveying, there is less sliding happened with
roller and inner spiral blade, thus it?s less abrasion to roller
and spiral blade, long using time and low maintenance cost.?
6)Can be realize variety process as conveying, stirring,
mixing etc. in the meanwhile.?
7)Can be more feeding and more output.?
8)When feeding at the end, it can adapt to the uneven feeding
requirements, and there will not jam happened if feeding material
is too much.
Due to the characteristics of roller conveyor as above
mentioned, therefore, there is a wide range for adapt conveyed
material, not only can transport powder, granular, block and fluid
materials, also has good adaptability for high temperature, uneven
feeding, and requirement of shatterproof, pollution prevention and
more feeding and more output. So the roller conveyor is widely used
in building material, chemical, mining and metallurgy, electric
power, food and other industrial sectors. Practice has proved that
it has obtained good effect in transport of material as cement
clinker, dried limestone, rock phosphate, ilmenite powder, coal,
slag etc.
The roller conveyor is not adapt to transport the wet powder
with stickiness or high moisture and difficult to flow, because the
roller conveyor is depend on the material will move forward with
drop condition by its own weight. The particle size of material
comes from the inlet in end cannot bigger than 1/4 screw diameter;
The particle size of material comes from the middle inlet cannot
bigger than 30mm; In order to avoid the roller will be deformation
by high temperature, have to control the temperature of feeding
material must be controlled under 300?.
Mesh Conveyor
Mesh Conveyor has two series: Modular plastic belt conveyor
and Metal mesh conveyor. The modular plastic belt conveyor can be
assembling into any length and width according to users’ needs, it
is similar to Modular construction, which is capable for connecting
and reconnect various modules.
Belt Conveyor
The belt conveyor is continuity conveying device driven by
friction driver. It composed by frame, carrier roller and
transmission device etc.
Types and application range
Belt conveyor is a transportation equipment to be widely used
in sectors of chemical, coal, metallurgy, mining, building
materials, electric power, light industry, food, traffic and
transportation etc. it?s suitable for conveying various bulk
material such as granular, powder which loose density is in
0.5-2.5t/m3,and pieces of goods also.
Selection of belt speed
1) Should be selected a higher belt speed when it?s a bigger
conveying capacity and wider conveyor belt.?
2) Should be selected a higher belt speed when it?s a longer
horizontal conveyor; when the conveyor angle is larger,
transmission distance is shorter, then the belt speed should be
lower.?
3) If the material is easy to scroll, big granularity, strong
rubbed, or easy to dust and high demand for environmental health
conditions, then to select the lower belt speed will be better.?
4) Commonly, if used in feeding or conveying the material
with large dust, the belt speed can used 0.8-1m/s, or decision
according the characteristics of material and process requirement.?
5) The belt speed should not be more than 1.25m/s. When the
weighing and burdening is by manpower.?
6) The belt speed should not be more than 2.0m/s when the
plow discharger is used.?
7) The belt speed should not be more than 2.5m/s when the
discharging car is used, and when it?s conveying the material after
fine grinding or small pieces, the belt speed can be 3.15 m/s.?
8)The belt speed should be commensurate with the requirements
of automatic quantities? scale when there is MWBL.?
9)Commonly, the belt speed should be less than1.25m/s.when
it?s conveying pieces of goods?
Selection of conveyor belt
The belt used in the belt conveyor there is rubber belt,
plastic belt, steel belt, metal mesh belt and so on, the commonly
one is rubber belt. There are many kinds of rubber belt such as
cotton core, synthetic fiber core, steel cable core etc. There is
layer core and full core difference for the plastic conveyor. The
various core materials and different cover gum can be made up to
various kinds of smooth or patterned conveyor belt.
Vertical Srew Conveyor
Conveying principle and characteristics
Vertical screw conveyor(also called vertical spiral conveyor
or auger), the structure principle is as follows: In picture 15-21,
the feeding of the vertical screw conveyor is for mandatory
feeding, when its running, screw 2,4 to be doing the rotary motion.
The conveying material will be entering from horizontal feeding
inlet 1, goes through the running horizontal feeding screw 2 and to
be conveyed to the vertical part, then to be push up to the outlet
6 for discharge by vertical screw 4.In picture 15-22, the feeding
of vertical screw conveyor is for Auto-flow type, when the conveyor
is working, screw 2 to be doing rotary motion, the material to be
entered from inlet 1, and to be push up to the outlet 4 for
discharge by vertical screw 2.
When the vertical screw doing the rotary with angular
velocity ?, the object m as the mass upon surface of the screw
blade will be follow the rotation. Meanwhile there is the
centrifugal force on objects F=mr?2, the object under the action of
centrifugal force F, there will be three possibilities as below:
1)When centrifugal force is less than the friction between
the screw surface and object, the object will always be rotary
along with the screw; will not close up the shell, thus impossible
to be push up.?
2)When centrifugal force is more than the friction between
the screw surface and object, the object will close up the shell.
But when the friction between object and shell is not enough to
overcome the friction between object and surface of screw blade,
and cannot overcome the component force, which is caused by its own
weight and down along the surface of screw, then object will always
be rotary along with the screw too, and impossible to be push up
also;?
3)When the friction between object and shell is greater than
the friction between object and surface of screw, and the component
force caused by its own weight and down along the surface of screw
too, object will slide with screw surface and rising along the
opposite direction of the spiral trajectory, means that object to
be push up by vertical part of screw, thus to achieve the vertical
transportation.
Therefore the revolving speed of vertical screw shaft must be
higher than a value which is the objects can be push up (called
critical speed), otherwise, the conveying operation cannot proceed,
it?s the main characteristic of the vertical screw conveyor.
Feeding of vertical screw conveyor must keep the necessary
pressure, when a lesser difference for feeding, vertical screw
conveyor is all equipped with horizontal screw feeding. Generally,
the horizontal feeding screw and the vertical screw will be
combining to be 1 completed conveyor, the diameter of the
horizontal feeding screw is same as the vertical screw, and the RPM
of horizontal screw is lower than the vertical screw.
The advantage of the vertical screw conveyor is: Simple
structure, Small spatial location, Easy for airtight
transportation, cost is lower. Its disadvantages are: small
capacity, conveying height is lower (Normally less than 8M).
Application range
1)Vertical screw conveyor is suitable for conveying various
powdery and granular materials, such as carbon black, flour,
cement, sand, grain and renewable rubber powder, etc.
2)Vertical screw conveyor is not suitable for conveying the
materials what is easy to perishable or high viscosity, agglomerate
,corrosive.
3)Range of working temperature is within -20~50, temperature
of the conveying material should be lower than 200?.
ADDED CONTENT:
1. Screw conveyor
Screw conveyor is widely use in chemical industry,
construction industry, and food industry, mainly used for conveying
powder, granulated and small lump materials. The advantages of
screw conveyor compared to other transportation equipment, it has a
simple structure, small surface size, sealed performance is good,
can multipoint charging and discharging in the middle, safe and
convenient operation and low manufacturing cost..
GX type screw conveyor have seven different diameter of
150,200,250,300,400,500,600 mm, the length is 3-70 – m, range is
0.5 m. In the environment temperature of minus 20 ? above 50
degrees, it can conveying materials of temperature lower than 200
degrees at less than 20 degrees Angle of one-way transmission
Characters:
GX screw machine can be divided into the head section, the
middle section and the tail section according to its structure.
There is different length in each part; in accordance with the
different transportation length can form a complete screw machine.
There are two different kinds of GX screw machine according
to the different requirements of applicable occasions, which are
method S and method D:
S method – screw with entities spiral surface, the screw is
equal to 0.8 times of the diameter
D method – screw with belt type spiral surface, the screw is
equal to the diameter.
GX screw machine according to the different driving gear
assembly method, divided into right and left methods:
Right – stand to look ahead at the end of the motor, low
speed shaft of the speed reducer is on the right side of the motor
Left – stand to look ahead at the end of the motor, low speed
shaft of the speed reducer is on the left side of the motor
2.Cylinder pneumatic conveying equipment
Cylinder pneumatic conveyer is using air pressure in the pipe
to transport the object, after removing the objects, conveying tube
return to the loading point. It can also transport the cylindrical
shape object directly on the use of air pressure in the pipeline.
The restriction of delivery object shape, size and material types
is small, light weight, small size, transmission of large amount of
objects, the applicable scope is wide, thus more flexible on
conveying the objects.
3. Bucket elevator
Bucket elevator is used for vertical or inclined conveying
powder, granulated and small lump materials. Its advantage is:
small size cross-sectional shape, it can make the conveyor system
layout compact; Hoisting height is big, good sealing, etc. The
height of the bucket elevator lifting materials can reach 80 m,
common range is less than 40 m.The transmission capacity under 1600
m3 / h. Generally use the vertical bucket machine, when the
vertical bucket machine cannot satisfy the technological
requirements, use tilting bucket machine.
4.YMC type pulse dust catcher
YMC type pulse dust catcher, uses the cylindrical shell, can
bear high pressure, high removal efficiency, sealed performance is
good, ?convenient?for?the?replacement?of?the??bag, is suitable for
metallurgy, chemical industry, machinery, building materials, light
industry and other industrial sectors, to capture small, dry the
fibrous dust.
5. Roots blower
Roots blower is a kind of rotary blower, mainly composed of
casing and rotor, can be made in the vertical structure and
horizontal structure. Its advantage is compact structure,
convenient management, wind pressure is big, high efficiency,
stable when used in pneumatic conveying flow, air volume change
with pressure is not big. When the pressure loss increases, the
wind speed won?t decreases from air volume greatly reduce,
resulting pipeline jam phenomenon.
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